PRODUCT

BHT 2S1060TRC
DUOPRESS Automatic High Speed Foil Stamping And Die Cutting Machine with Heating System




Partial Introduction


Feeder

Feeder based on advanced technical platform feeding precisely and consistently of wide range stock from 90g/m2 thin paper to 1000g/m2 cardboard as well as micro flute corrugated board.

Double sheet detector

Ultrasonic double sheet detector without touching the paper, hence scratch free, reliable and quick set up.

Gripper bar

Gripper bars made of cutting edge latest technology running extremely smoothly, thanks to the unique design of large motion angle eccentric worm gear drive system.

Hot stamping section

Max stamping pressure up to 600 tons, which makes it able to achieve better 3D and exquisite effect on large format printing materials such as wine boxes and cigarette boxes.

Plate setting

5mm hardened cutting plate or 4+1mm sandwich plate on top 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment for quick set up and easy make ready.

Mould quick locking device

Adopt center-line system and quick locking device to save make ready time.

Advanced tooling lockup

Advanced quick tooling set up system ensures fast job change over and hence high productivity at both stripping and blanking stations.

Germany vaccum pump

Germany Becker oil free blower and vacuum pump.

Auto lubrication system

Adopt concentrated auto lubrication system to make sure the driven parts working better.

Configurations


Feeding UnitBHT-2S1060TRC
01. Non-stop high-speed paper feeding department
02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
04. Three feida head anti-collision devices
05. Horizontal paper parting and blowing device
06. The main and secondary stacking paper table does not stop alternately, and feida does not stop operation
07. Main feed pile mechanical left and right trimming device
08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
09. Paper position adjustment device can manually adjust the distance of paper to the front gauge without stopping
10. Large bevel feeding table, suitable for high-speed transmission of thin paper and bent paper
11. The four front gauges can be adjusted individually
12. Paper pressing device, more smoothly to bend paper to the front gauge
13. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
14. Side gauge, front gauge paper photoelectric detection
15. Paper arrives before the gauge, slow down the function of paper
16. Ultrasonic duplex detector
17. Import paper conveyor belt and stainless steel conveyor plate
18. Pneumatic lifting device for feeding frame
19. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence.
No proof, test pressure and so on can be arbitrarily separated and closed on the conveying part
20. PLC and electronic CAM control the timing of the whole machine
21. Germany Baker brand blowing and suction dual vacuum pump
22. Paper is not in position to force paper clamping and tooth opening device
Die-cutting Unit
01. Nodular cast iron main body and left and right wall panels and upper platform, lower platform
02. Imported worm gear, worm with 40CR crankshaft
03. Rotary device for die cutting bottom plate and cutter template
04. Automatic lubricating oil cooling and lubrication system in main transmission box
05. Imported torque limit overload protector
06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
07. The whole set of imported anodized aluminum alloy tooth row and positioning structure of 8 groups, each of 9 fine steel paper teeth and supporting pillow, the tooth
row adopts adjustable tooth row structure
08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure 
the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)
09. Screw drive chain is equipped with independent lubricating oil device
10. High precision imported paper teeth row transmission chain
11. Import main drive chain
12. Imported intermittent divider
13. Imported synchronous belt, belt wheel drive
14. Main drive inlet pneumatic clutch brake device
15. Japanese SMC pressure detection device, pressure is too low alarm
16. The die cutting pressure is directly and accurately measured by the deformation measuring device and displayed on the man-machine interface
17. 15mm die cutting steel plate plate is equipped with 5mm combined lower plate center positioning structure +/-0.9mm vertical and horizontal fine adjustment device,
plate change fast, simple, reduce plate repair operation time
18. Die-cut plate frame adopts center line fast positioning device structure, with fine tuning function, convenient plate frame adjustment
19. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid
the loss caused by human factors operation
20. Siemens brand main motor drive
21. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
22. Equipped with air storage tank to ensure the stable air pressure
Stripping Unit
01. Clean up the waste transmission mechanism
02. You can choose whether to use the waste cleaning function
03. Waste cleaning upper frame adopts pneumatic fast lock device
04. Pull-out drive mechanism with quick locking function for middle waste – removing Yin die
05. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning
board and improve the efficiency of changing the board
06. Center positioning method is adopted for the lower frame of waste cleaning
07. Clean the waste transmission mechanism
08. Funnel type waste collection device
09. Waste cleaning frame with digital display trimmer
10. Waste tooth removal and placement device
Waste Edge Output Department
01. Waste edge conveyor
02. Non-stop sampling device
03. Servo driven damping brush
Electrical Parts
01. Siemens PLC control system
02. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen
03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
04、The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability
of electrical detection of each part of the action
Bronzing Computer Control System
01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology)
02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed,
reliable tension control and small aluminum foil stretching
03. Three Vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology)
04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device
05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull the foil feeding frame out from the machine to replace the aluminum foil,
and the operation is simple and safe
06. Bronzing servo adopts directly connected foil feeding shaft device with high precision
07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products
08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control
more balanced and stable
09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing
10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display
the remaining and used aluminum foil length
11. Bronzing department operating table adopts 10.4 inch touch screen
12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability
of holographic hot stamping (holographic hot stamping, optional)

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelBHT-2S1060TRC
Function1. hot stamping+deep embossing
2. hot stamping+die cutting+stripping
3. deep embossing+die cutting+stripping
Stock RangePaper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm
Maximum Sheet Size1060×760mm
Minimum Sheet Size400×350mm
Inner Chase Size1080×770mm
Maximum Cutting Size1060×745mm
Maximum Stamping Size1060×740mm
Minimum Gripper Margin9~17mm
Minimum Width of Double Cuts5mm
Die Cutting Accuracy≤±0.075mm
Stamping Accuracy≤±0.075mm

Max.die Cutting Force

600ton + 600ton
Max.working Speed7200s/h
Maximum Pile Height at Feeder-Normal Mode1800mm
Maximum Pile Height at Feeder-Non-stop Mode1520mm
Maximum Pile Height at Delivery1580mm
Max.gold Foil DiameterΦ250mm Longitudinal, Φ200mm Transversal
Electric-heated System20 Heating zones, 40~180℃ Adjustable
Foil Width20~1060mm
Press1 Foil Advance Shafts3 Longitudinal + 2 Transversal (Optional)
Press2 Foil Advance ShaftsElectric-heated system
Machine Dimensions (L×W×H)9683×4708×2900mm
Machine Dimensions (Including Die Preloader) (L×W×H)9683×5608×2900mm
Net Weight of Machine46000kg
Full Load Wattage84KW
Air RequirementPressure: 0.6~0.7Mpa, Flow: ≥1m3/min