PRODUCT

MHK 1300FC/1500FC/1650FC
Automatic Die Cutting & Creasing Machine with Stripping (Lead Edge Feeder)




Features Introduced


Lead edge feeder

● Top gear and precise Lead Edge Feeder design, allowed consistent feeding with various quality corrugated board.
● New technology polyurethane wheel surface with grid lifter and air cushion ensure smooth feeding and accurate alignment even warped board.
● Fine vacuum suction adjustment through inverter adapts to wide range stock from F flute to double wall corrugate.

Sheet transmission and alignment section

● Selectable left and right side push lays to ensure accurate alignment.
● Advanced non-stop adjustment of feeding timing, reduce down time.
● Front gauge non-stop back and forth adjustable to accommodate variation in gripper margin.

Die cutting section

● Die-cutting base plate and knife template rotary device.
● The connection between the die cutting plate and the die cutting frame adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate.
● The die-cutting plate frame and the die-cutting steel backing plate are locked by the Japanese SMC gas volume regulator to avoid the situation that the locking and installation of the upper frame is not in place, and effectively avoid the loss caused by the operation of human factors.

Timing belt drive, Intermittent mechanism

● Imported synchronous belt and pulley drive.
● Imported intermittent splitter.
● Imported torque limiting overload protector.

Stripping section

● Upper waste transmission mechanism.
● Users can choose whether to use the stripping function by lifting upper stripping frame.
● Pull-out drive mechanism with quick locking function for intermediate negative stripping frame.
● Lower stripping transmission mechanism.
● The stripping plate is installed using a centerline quick-positioning method, enabling operators to mount it rapidly and improve changeover efficiency.

Gripper stripping device

The gripper stripping device can automatically convey gripper waste edges out of the machine and achieve four-frame stripping.

Paper counting & collecting section(Optional)

● Escalator delivery fork cooperate with non-stop air cylinder for neat and positive conveying to belt table. Bundle Delivery table is ready for further connection with Breaker for inline operation (to be required at order).
● Electrical batch counter as standard.
● Spring loaded adjustable chain tensioner for maintaining constant tension thus reducing stress on chains and producing smooth gripper bar movement.

Auto Non-stop Collecting Device(Optional)

Main collecting device and Auto non-stop roll-up type auxiliary collecting device switch automatically without any operation, significantly enhancing productivity.

Auto lubrication system

The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil.

Configurations


Conveying UnitMHK-1300FC/1500FC/1650FC
01. High-speed and precise lead edge feeder with high feeding accuracy, strong suction power, anti-slip performance, and stable transportation for various types of corrugated cardboard
02. New technology polyester wheels with grid lifter and air cushion ensure smooth feeding and accurate alignment even when dealing with warped board
03. Fine vacuum suction adjustment through inverter adapts to wide range stock from F flute to five-layer corrugate paper
04. Electric side pushing baffles (both the left and right sides)
05. The left and right baffle can be adjusted either independently or synchronously. The slanted front baffle can be fine-adjusted in both forward/backward and upward/downward directions, reducing pressure of the paper under the paper pile for smoother feeding
06. Right and left side positioning push gauge to ensure precise side positioning of the cardboard
07. The pallet height adjustment device can be adjusted according to the paper quality and thickness, making the paper feeding smoother and more stable
08. The fine-tuning device for the front baffle’s front and rear positions can be finely adjusted according to the gripper margin size
09. Non-stop adjusting device for feeding step
Die-cutting Unit
01. The entire machine casting is made of QT-700-2 nodular cast iron
02. Imported worm gear, worm gear and 40cr crankshaft
03. A complete set of imported anodized aluminum alloy gripper bars and positioning structure, fine steel gripper teeth and supporting gripper plates. The gripper bars adopt an adjustable gripper bar structure
04. Imported main drive chain
05. Imported intermittent splitter
06. Imported synchronous belt and pulley drive
07. Imported torque limiting overload protector
08. Imported pneumatic clutch brake device
09. Pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons
10. Die-cutting base plate and die mould rotary device
11. The connection between the die cutting plate and the die cutting frame adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate
12. The die-cutting plate frame and the die-cutting steel backing plate are locked by the Japanese SMC gas volume regulator to avoid the situation that the locking and installation of the upper frame is not in place, and effectively avoid the loss caused by the operation of human factors
13. Japan SMC air pressure detection device, low air pressure alarm
14. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine
15. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil
Stripping Unit(Three frames and four sides)
01. Upper waste transmission mechanism
02. Users can choose whether to use the stripping function by lifting upper stripping frame
03. Intermediate negative stripping frame
04. Lower stripping transmission mechanism
05. The installation of the middle stripping board adopts the center line quick positioning installation method, enabling the operators to install the stripping board quickly and improving the plate changing efficiency
06. The gripper stripping device can automatically convey gripper waste edges out of the machine and, with the stripping slideway, they can automatically slide into the main stripping channel
Delivery Unit
01. Roll-up type auxiliary paper collection rack, which can realize non-stop paper collection
02. Paper pile lifter delivery mechanism, papers comes out by a full pallet.(High stack collecting section used)
03. Paper collecting device
04. Photoelectric detection of upper and lower limit switches to prevent excessive paper stacking and paper roll-up at the delivery table
05. Spring loaded adjustable chain tensioner for maintaining constant tension thus reducing stress on chains and producing smooth gripper bar movement
06. The Non-stop curtain type auxiliary paper collecting device and the automatic paper collecting lifting platform device with a belt conveying bracket are used alternately. They can count and stack the paper, and at the same time, cooperate with the belt to convey the paper out of the machine.(Paper counting & collecting section , optional)
07. The paper collecting lifting platform with a belt conveying bracket is adopted, which protects the surface of the cardboard from being easily scratched and rubbed during the paper collecting process.(Paper counting & collecting section , optional)
08. The paper collecting rack outside the machine and the paper counting and collecting lift table can be moved away, and it will be changed into the high stack collecting mode
Electrical unit
01. The die-cutting unit adopts 10.4-inch touch display screens produced by Siemens of Germany
02. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
03. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelMHK-1300FCMHK-1500FCMHK-1650FC
Max. Sheet Size1290×940mm1500×1100mm1650×1200mm
Min. Sheet Size470×450mm470×450mm550×500mm
Max. Cutting Size1280×920mm1480×1080mm1620×1180mm
Min. Gripper Margin9-17mm9-17mm9-17mm
Min. Width of Cuts10-18mm10-18mm10-18mm
Cutting Rule Height23.8mm23.8mm23.8mm
Inner Chase Size1310×948mm1510×1118mm1682×1219mm
Stock Range≤8.5mm corrugated paper,
E, B, C, A and AB corrugated paper
≤8.5mm corrugated paper,
E, B, C, A and AB corrugated paper
≤8.5mm corrugated paper,
E, B, C, A and AB corrugated paper
Die Cutting Accuracy≤±0.15mm≤±0.15mm≤±0.2mm
Max. Die Cutting Force400T400T400T
Max. Working Speed6000s/h6000s/h5000s/h
Max. Delivery Pile Height1600mm(With pallet)1600mm(With pallet)1600mm(With pallet)
Main Motor Wattage11KW15KW18.5KW
Full Load Wattage23KW28KW32KW
Air RequirementPressure: 0.6~0.7Mpa, Flow: ≥0.75m3/minPressure: 0.6~0.7Mpa, Flow: ≥0.75m3/minPressure: 0.6~0.7Mpa, Flow: ≥0.75m3/min
Net Weight of Machine22T24T26T
Machine Dimensions(High Stack Collection)9180×5240×2767mm(L×W×H) (L: paper prepared track included, W: platform included)9680x5240x2803mm(L×W×H) (L: paper prepared track included, W: platform included)9939x5580x2932mm(L×W×H) (L: paper prepared track included, W: platform included)
Machine Dimensions(Paper Counting & Collection)11110×5240×2767mm(L×W×H) (L: paper prepared track included, W: platform included)11664x5240x2803mm(L×W×H) (L: paper prepared track included, W: platform included)11799x5580x2932mm(L×W×H) (L: paper prepared track included, W: platform included)

Drawing