PRODUCT

BHT 1060CE
Automatic Die Cutting and Creasing Machine With Stripping




Partial Introduction


Feeder(4 suction and 6 delivery)

The paper feeding unit, designed based on an advanced technology platform, ensures precise, stable, and reliable performance, enabling smooth transportation of various paper types—from 80g thin paper to corrugated cardboard up to 4mm thick.

Double sheet detector

Ultrasonic double sheet detection system with effortless calibration, precise operation, and protection against surface scratches.

Precision gripper bar

High-tech carbon fiber gripper bar, driven by a large-angle intermittent mechanism, ensures smooth paper feeding with multi-imposition layouts and minimal connection points, delivering high productivity with minimal plate scattering.Safety gripper chain lock automatically secures the gripper drive chain during production stops, malfunctions, or safety device activation, ensuring operator safety.

Variable speed worm gear drive device

The system features a unique worm gear crank mechanism driving an toggle-type high-precision flatbed die-cutting lower workstation. With short cutting stroke and large dynamic angle, it enables efficient multi-up high-speed operation.

Cutting plate micro-adjustment design

5mm hardened cutting plate or 4+1mm sandwich plate on top of 15mm precision synthetic supporting plate with +/-0.9mm micro adjustment device for quick set up and easy change over.

Mould quick locking device

Adopt the center line quick positioning installation device, and the stripping board can quickly installed.

Advanced tooling lockup

Advanced quick tooling set up system ensures fast plate change over and hence high productivity at stripping stations.

Gripper stripping device

The gripper stripping device can automatically convey gripper waste edges out of the machine and achieve four-frame stripping.

Main unit cooling/lubrication mechanism

Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.

Non-stop roll-up type paper collection device

Main collecting device and Auto non-stop roll-up type auxiliary collecting device switch automatically without any operation, significantly enhancing productivity.

Germany vaccum pump

Blow-suction dual-purpose vacuum pump of German Becker brand.

Auto lubrication system

The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil.

Configurations


Conveying UnitBHT-1060CE
01. Non-stop high-speed paper feeding section
02. Fish-scale powerful paper suction feeder head with 4 suction and 6 delivery. The suction head can be adjust to various suction angles according to the deformation of the paper
03. Adjustable suction blower, suction head and air separation valve processed with ultra-hard alloy
04. Triple feeder head anti-collision device
05. Horizontal paper separation blower
06. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping
07. Electrical left/right fine-tuning device for the main feed pile
08. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder
09. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine
10. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper
11. Slowdown mechanism for sheet feeding at the front gauge
12. Ultrasonic double sheet detection system with effortless calibration, precise operation, and protection against surface scratches
13. Four front gauges can be adjusted individually
14. Paper pressing device, more smoothly send the curved paper to the front gauge
15. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements
16. Photoelectric detection of side gauge and front gauge
17. Imported paper feeding belt and stainless steel transfer plate
18. Pneumatic lifting device for paper feeding frame
19. PLC and electronic cam control the timing of the whole machine
20. Blow-suction dual-purpose vacuum pump of German Becker brand
21. If the paper is not in place, it can force the gripper open and close
Die-cutting Unit
01. The entire machine casting is made of QT-700-2 nodular cast iron
02. Imported worm gear, worm gear and 40cr crankshaft
03. The variable-speed worm gear transmission mechanism features a short die-cutting stroke and a large moving angle, which is conducive to the high-speed operation of small connection points in multiple impositions. It has high production efficiency and is not prone to the scattering of the imposed layout
04. A complete set of high-tech carbon fiber gripper bars and positioning structure, fine steel small gripper teeth and supporting gripper plates. The gripper bars adopt an adjustable gripper bar structure
05. Imported main drive chain
06. Imported intermittent splitter
07. Imported synchronous belt and pulley drive
08. Imported torque limiting overload protector
09. Imported pneumatic clutch brake device
10. Pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons
11. Die-cutting pressure is measured directly and accurately by deformation measuring device and displayed on the human-machine interface.
12. Die-cutting base plate and die mould rotary device
13. The 15mm die-cut steel backing plate is equipped with a 5mm combined lower backing plate center positioning structure +/-0.9mm vertical and horizontal fine-tuning device, which makes plate changing fast and simple, reducing the time for plate replenishment
14. The connection between the die cutting plate and the die cutting frame adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate
15. The die-cutting frame has a fine-tuning function to facilitate the adjustment of the frame
16. The die-cutting plate frame and the die-cutting steel backing plate are locked by the Japanese SMC gas volume regulator to avoid the situation that the locking and installation of the upper frame is not in place, and effectively avoid the loss caused by the operation of human factors
17. SIEMENS(INNOMOTICS) brand main motor
18. Japan SMC air pressure detection device, low air pressure alarm
19. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine
20. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil
21. Automatic oil pumping circulation cooling device ensures the lubrication of the main machine during long-term high-speed operation and maintains the normal temperature of the lubricating oil of the main machine.
Stripping Unit(Three frames and four sides)
01. Upper waste transmission mechanism
02. Users can choose whether to use the stripping function by lifting upper stripping frame
03. The upper stripping frame adopts pneumatic quick lock device
04. Pull-out drive mechanism with quick locking function for intermediate negative stripping frame
05. The installation of the middle stripping board adopts the center line quick positioning installation method, and the stripping board can be quickly installed. The upper and lower frames operate while the middle frame remains stationaryso there are fewer connection points, and the plate is not prone to coming apart
06. Center positioning method is adopted for the lower stripping frame
07. Lower stripping transmission mechanism
08. High efficiency and smooth CAM movement curve drives large moving angle stripping and full stripping tools to ensure stripping at high speed
09. Stripping frame has micro-adjustment device with digital display
10. Stripping gripper bar positioning device
11. Funnel type waste collection device
12. The gripper stripping device can automatically convey gripper waste edges out of the machine and, with the stripping slideway, they can automatically slide into the main stripping channel
Delivery Unit
01. Roll-up type auxiliary paper collection rack, which can realize non-stop paper collection
02. Adjustable mechanical paper delivery brush press mechanism to help gripper bar discharge and stack paper
03. Paper collecting device
04. Photoelectric detection of upper and lower limit switches to prevent excessive paper stacking and paper roll-up at the delivery table
05. The delivery section can control the entire machine via a 7” touch screen
06. Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate
07. Equipped with two-way auxiliary blower for paper collecting,with manual sampling mechanism which is easy to operate
Electrical unit
01. Germany Siemens PLC control system
02. The die-cutting unit and the delivery unit adopt 10.4-inch and 7-inch touch display screens produced by Siemens of Germany
03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
04. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelBHT-1060CE
Max. Sheet Size1060×760mm
Min. Sheet Size400×350mm
Max. Cutting Size1060×745mm
Min. Gripper Margin9-17mm
Min. Width of Cuts10-18mm
Cutting Rule Height23.8mm
Inner Chase Size1080×770mm
Stock RangePaper: from 80 to 2000g/m2, 0.1-2mm, corrugated board: up to 4mm
Die Cutting Accuracy≤±0.075mm
Max. Die Cutting Force300T
Max. Working Speed9000s/h
Max. Feeder Pile Height1630mm(With pallet)
Max. Delivery Pile Height1480mm(With pallet)
Main Motor Wattage15KW
Full Load Wattage23KW
Air RequirementPressure: 0.6-0.7Mpa, Flow: ≥0.37m3/min
Net Weight of Machine21T
Machine Dimensions7715×4466×2301mm(L×W×H) (L: paper prepared track included, W: platform included)
Machine Dimensions (Including Die Preloader)7715×5366×2301mm(L×W×H) (L: paper prepared track included, W: platform included)

Process Flow


Drawing