PRODUCT

MHK 1050ACER
Automatic Die Cutting Machine with Heating System(Heavy Duty)




Partial Introduction


Feeder unit

Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.

Feeding table

Synchronizing device to adjust the sheet positioning to the front lay by hand during production,Sheet hold-down device (guiding the sheets to the front lays).

Torque limiter

Taiwan high precision intermittent segmentation ensure high positional precision for long time usage.
Taiwan torque limiter can accurately protect the artificial operation accident to guarantee the people and machine safety by its sensitive limit protection performance.

Main motor lubrication system

Taiwan made automatic oil pump cooling circulation system to ensure main motor lubrication of high speed for a long time.
Equipped with oil pressure gauge and with oil pressure alarm device.

Stripping unit

Adopt center line system,Upper and lower stripping tool mounting frame can be pulled out for job set up and make ready.

Gripper edge waste removal device

Gripper edge stripping and removing system with conveyor belt to remove the gripper edge waste sideways to the drive side.

Delivery unit

Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange.two blowers for paper collection can ensure neat collection of thin and thick papers.

Electrical unit

Adopts electrical components of world famous brands(MOELLER\OMRON) for better performance and in time and local after-sale-service and maintenance.

Germany vaccum pump

Germany Becker oil free blower and vacuum pump.

Auto lubrication system

Adopt concentrated auto lubrication system to make sure the driven parts working better.

Configurations


Feeding UnitMHK-1050ACER
01. Monolithic conveying section wall panel of ductile iron
02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
04. Three feida head anti-collision devices
05. Horizontal paper parting and blowing device
06. The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm
07. Main electric left and right trimming device for paper feed stack
08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
09. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
10. Side gauge, front gauge paper photoelectric detection
11. Paper arrives before the gauge, slow down the function of paper
12. Electromechanical double detector
13. Import paper conveyor belt and stainless steel conveyor plate
14. Pneumatic lifting device for feeding frame
15. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section
16. PLC and electronic CAM control the timing of the whole machine
17. Germany Baker brand blowing and suction dual vacuum pump
Die-cutting Unit
01. Ductile iron heavy main body and left and right wall panels and upper platform, lower platform
02. Imported worm gear, worm with 40CR crankshaft
03. Rotary device for die cutting bottom plate and cutter template
04. Automatic lubricating oil cooling and lubrication system in main transmission box
05. Imported torque limit overload protector
06. Electric pressure regulating device can realize accurate pressure control through PLC touch screen keys
07. The whole set of imported anodized aluminum alloy tooth row and positioning structure 7 groups, each tooth row adopts adjustable tooth row structure
08. Servo control system is adopted for the rear positioning of tooth row, and the accuracy of each tooth row can be adjusted by PLC touch screen button to ensure the accuracy of tooth row, permanent accuracy of ±0.075mm (patented product)
09. Import main drive chain
10. Imported intermittent divider
11. Imported synchronous belt, belt wheel drive
12. Main drive inlet pneumatic clutch brake device
13. Japanese SMC pressure detection device, pressure is too low alarm
14. Die-cut plate frame adopts center line fast positioning device structure
15. Die-cut plate frame and die-cut bottom plate are locked by Japanese SMC gas regulator, to avoid the upper plate frame lock installation is not in place, effectively avoid the loss caused by human factors operation
16. Siemens brand main motor drive
17. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
18. Equipped with air storage tank to ensure the stable air pressure
Stripping Unit (Clean up all sides)
01. Scrap left and right wall panels of ductile iron
02. Clean up the waste transmission mechanism
03. You can choose whether to use the waste cleaning function
04. Drive mechanism of waste – removing mould in the middle
05. Clean the waste transmission mechanism
06. The installation of the middle waste cleaning board adopts the center line quick positioning installation mode, so that the operator can quickly install the waste cleaning board and improve the efficiency of changing the board
07. Mouth waste cleaning device
Delivery Unit
01. Left and right wall panels of nodular cast iron
02. Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack
03. Paper collecting and paper leveling device
04. Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up
05. Rolling curtain type auxiliary paper collecting frame, can realize non-stop machine paper collecting
06. The paper receiving part can be controlled by 7 inch touch screen
07. Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate
Electrical Parts
01. The die cutting part adopts German Siemens 10.4 inches and the paper receiving part 7 inches touch screen
02. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
03. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
Hot Pressure Control System
01. Temperature zone independent control system, effectively control the heating temperature of the heating plate. Ensure the whole heating system temperature control more balanced and stable
02. The hot pressing part adopts 7 inch temperature control touch screen, easy to operate

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelMHK-1050ACER
Maximum Sheet Size1050×750mm
Minimum Sheet Size400×360mm
Maximum Cutting Size1040×720mm
Max. Embossing Area1040×720mm
Minimum Gripper Margin9-17mm
Inner Chase Size1140×755mm
Stock RangePaper: from 80 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm
Die Cutting Accuracy≤±0.075mm
Embossing Accuracy≤±0.075mm
Max.die Cutting Force600T
Max.working Speed7500s/h (Die cutting);7500s/h (Hot pressing)
Max. Feeder Pile Height1600mm(With wooden pallet)
Max. Delivery Pile Height1400mm(With wooden pallet)
Electric-heated System20 temperature ranges, 40-180℃ is adjustable
Machine Dimensions7072×4317×2349mm(L×W×H) (L: paper prepared track included, W: platform included)
Net Weight of Machine19.5T
Main Motor Wattage15w
Full Load Wattage35kw
Air RequirementPressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min

Drawing