PRODUCT

MHC 1060AT/1080AT
Automatic Hot Foil & Die Cutting Machine(Heavy duty)




Partial Introduction


Feeder unit

Four pick up and four forward suck heads with angle adjustment to handle different kinds of materials.

Feeding table

Synchronizing device to adjust the sheet positioning to the front lay by hand during production,Sheet hold-down device (guiding the sheets to the front lays).

Hot stamping section

Heating base with 20 heating zone each temperature adjustable individually  for efficient and accurate temperature control.

Foil advancing unit

Three sets of longitudinal foil advancing shafts and two sets of lateral foil advancing shafts are driven by servo motors individually programmable for short and long foil stepping.

Timing belt driven device

Taiwan high precision intermittent segmentation ensure high positional precision for long time usage.

Main motor lubrication system

Taiwan made automatic oil pump cooling circulation system to ensure main motor lubrication of high speed for a long time.
Equipped with oil pressure gauge and with oil pressure alarm device.

Paper collecting unit

Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange.two blowers for paper collection can ensure neat collection of thin and thick papers.

Electrical unit

Adopts electrical components of world famous brands(MOELLER\OMRON) for better performance and in time and local after-sale-service and maintenance.

Germany vaccum pump

Germany Becker oil free blower and vacuum pump.

Auto lubrication system

Adopt concentrated auto lubrication system to make sure the driven parts working better.

Configurations


Feeding UnitMHK-1060AT/1080AT
01. Monolithic conveying section wall panel of ductile iron
02. Fish scale type strong paper suction head, 4 suction and 4 feed, the suction head can adjust various paper suction Angle according to the deformation of paper
03. Adjustable air suction tube, suction head and air distribution valve superhard alloy treatment
04. Three feida head anti-collision devices
05. Horizontal paper parting and blowing device
06. The main and secondary stacking paper table does not stop alternately, feida non-stop operation, the maximum pile of paper height 1600mm
07. Main electric left and right trimming device for paper feed stack
08. The pre-stack device is equipped with rails so that the operator can accurately and easily load the stack into the feita
09. Push-pull side gauge, one set for operation side and one set for transmission side. Side gauges can be adjusted between push and pull gauges to meet different paper requirements
10. Side gauge, front gauge paper photoelectric detection
11. Paper arrives before the gauge, slow down the function of paper
12. Electromechanical double detector
13. Import paper conveyor belt and stainless steel conveyor plate
14. Pneumatic lifting device for feeding frame
15. Single point clutch: the conveying part and the main part can be separated and combined synchronously at any time, simplifying and facilitating the operation sequence. No matter the sample, test pressure, etc., can be arbitrarily separated and closed conveyor section
16. PLC and electronic CAM control the timing of the whole machine
17. Germany Baker brand blowing and suction dual vacuum pump
Die-cutting Unit
01. Ductile iron heavy main body and left and right wall panels and upper platform, lower platform
02. Imported worm gear, worm with 40CR crankshaft
03. Rotary device for die cutting bottom plate and cutter template
04. Servo motor pressure regulating device, through THE PLC touch screen button to achieve accurate pressure control, accurate adjustment to 0.01mm
05. The whole set of imported anodized aluminum alloy tooth row and positioning structure 7 groups, each tooth row adopts adjustable tooth row structure
06. Import main drive chain
07. Imported intermittent divider
08. Imported synchronous belt, belt wheel drive
09. Main drive inlet pneumatic clutch brake device
10. Japanese SMC pressure detection device, pressure is too low alarm
11. Die-cut plate frame adopts center line fast positioning device structure
12. Die-cut plate frame and die-cut bottom plate adopt Japanese SMC gas regulator locking, to avoid the upper and lower plate frame locking installation is not in place, effectively avoid the loss caused by human factors operation
13. Siemens brand main motor drive
14. The whole machine adopts centralized automatic oil supply system to ensure that the transmission part is not short of oil
15. Equipped with air storage tank to ensure the stable air pressure
Delivery Unit
01. Adjustable mechanical paper receiving brush and paper pressing mechanism to help the teeth discharge paper and stack
02. Paper collecting and paper leveling device
03. Photoelectric detection of the upper and lower limit switch prevents the paper from being piled too high and the paper from being rolled up
04. Plug rod type auxiliary paper receiving frame, can realize non-stop machine paper receiving
05. Paper receiving bidirectional auxiliary blowing, manual sampling mechanism, easy to operate
Electrical Parts
01. Huichuan PLC control system
02. The die cutting part adopts 10.4 inch touch screen and the paper receiving part adopts 7 inch touch screen
03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
04. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action
Bronzing Computer Control System
01. Independent research and development of AC801 bronzing computer control system, accurate operation, fast speed, can realize high-speed intelligent skip operation of large area electrochemical aluminum foil (patent technology)
02. Three vertical and two horizontal aluminum foil independent foil feeding system ensures smooth and accurate anodized aluminum conveying at high speed, reliable tension control and small aluminum foil stretching
03. Three vertical bronzing foil receiving inner large surface biaxial foil receiving device (patent technology)
04. Three vertical bronzing foil collecting outside intelligent foil collecting cabinet device
05. The three longitudinal foil feeding frame adopts push-pull device, which is convenient to pull out the foil feeding frame from the machine to replace the aluminum foil, and the operation is simple and safe
06. Bronzing servo adopts directly connected foil feeding shaft device with high precision
07. Equipped with broken foil detection system to prevent the hot stamping waste caused by accidental break of anodized aluminum and improve the yield of hot stamping products
08. Temperature zone independent control system, effectively control the heating temperature of hot stamping plate. Ensure the whole heating system temperature control more balanced and stable
09. Vertical and horizontal bidirectional with aluminum foil separation blowing device, suitable for large area bronzing
10. If the length of aluminum foil is less than the set parameter, the alarm will be triggered and the computer processing aluminum foil monitoring system will display the remaining and used aluminum foil length
11. Bronzing department operating table adopts 10.4 inch touch screen
12. Holographic anti-counterfeiting foil holder device, quick operation, safe replacement of position, convenient installation, ensure the accuracy and stability of holographic hot stamping (holographic hot stamping, optional)

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelMHC-1060AT/1080AT
Maximum Sheet Size1060×760mm/1080×780mm
Minimum Sheet Size400×350mm
Maximum Cutting Size1050×750mm/1070×770mm
Max. Hot Stamping Size1050×750mm/1070×770mm
Max. Embossing Area1050×750mm/1070×770mm
Minimum Gripper Margin9-17mm
Inner Chase Size1100×790mm
Stock RangePaper: from 90 to 2000g/m2, 0.1~2mm, corrugated board: up to 4mm
Die Cutting Accuracy≤±0.1mm
Common Stamping Accuracy≤±0.1mm
Hologram Positioning Stamping Accuracy≤±0.1mm(optional)
Embossing Accuracy≤±0.1mm
Max. Die Cutting Force600T
Max.working Speed7500s/h (Die cutting), 7500s/h (Hot stamping), 7500s/h (Hot pressing)
Max. Feeder Pile Height1600mm(With wooden pallet)
Max. Delivery Pile Height1400mm(With wooden pallet)
Max. Gold Foil Diameter250mm (Longitudinal), 200mm (Transversal)
Electric-heated System20 temperature ranges, 40-180℃ is adjustable
Foil Width20-1020mm
Machine Dimensions7314×4307×2673mm (L×W×H) (L: paper prepared track included, W: platform included)
Net Weight of Machine20T/20.5T
Main motor wattage15kw
Full Load Wattage52kw
Air RequirementPressure: 0.6~0.7Mpa, Flow: ≥0.37m3/min

Drawing