PRODUCT

MHC 1100EC/1300EC/1500EC/1650EC
Automatic Die Cutting Machine with Stripping (Tiptronic)




Features Introduction


MHC Series Automatic Die Cutting Machine is equipped with servo motor control system, thus makes sure thick and thin paper feeding function effectively, paper feeding system can be divided into three types: 1. single piece of paper feeding function (for 4 – 8mm corrugated paper), 2. two pieces of overlapping paper feeding function (for 2 – 4mm corrugated paper), 3. multiple pieces of overlapping paper feeding function (for to 250g – 2mm paper). This machine including both manual paper feeding and automatic feeder paper feeding function. On condition of flat corrugated paper, automatic feeder paper feeding is accepted with raising efficiency and reducing workforce. Manual paper feeding comes in handy on condition of uneven corrugated paper. This machine maintains multi-operational function, and its development is combined with advantages of similar products in domestic and overseas, is special equipment for packing products such as cartons and paper boxes. Gripper bars with high intensity are applicable to all kinds of cardboard, paperboard and corrugated paper. Frontal, back and side registration mechanism ensures great precision of die cutting. Other parts are adopted such as intermittent mechanism with high precision, pneumatic clutch and pneumatic closed up mechanism, programmable controller and man-machine interface. The interface can display various digital information of machine such as working speed, amount of paper processed, total running time, etc. It is easy to eliminate troubles according to the display of trouble shooting. Transducer is adopted to control the main motor in achieving step-less speed variation.
This machine is equipped with sensors and safety device to ensure normal operation of machine and safety of workers.

Partial Introduction


Feeder unit

Feeder lifting device(Tiptronic function)

Servo motor conveyor positioning device

Three paper feeding modes:
● Single-sheet paper feeding (suitable for 4-8.5MM corrugated cardboard)
● Double-sheet overlapping paper feeding (suitable for 2-4MM corrugated cardboard)
● Multiple-sheet overlapping paper feeding (suitable for paper with a thickness of ≤2MM)

Timing belt drive, Intermittent mechanism

High-precision imported intermittent splitter, capable of maintaining high positioning accuracy even after long-term use.

● MHC1300/1500 series adopt timing belt driven system

● MHC1650 series adopt chain driven system

Stripping unit

Adopt center line system,Upper and lower stripping tool mounting frame can be pulled out for job set up and make ready.

Non-stop roll-up type paper collection device

Main collecting device and Auto non-stop roll-up type auxiliary collecting device switch automatically without any operation, significantly enhancing productivity.

Electric appliance unit

Adopts electrical components of world famous brands(MOELLER\OMRON) for better performance and in time and local after-sale-service and maintenance.

Auto lubrication system

The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil.

Configurations


Conveying UnitMHC-1100EC/300EC/1500EC/1650EC
01. Non-stop high-speed paper feeding section
02. Feeder lifting device(Tiptronic function)
03. Fish-scale powerful paper suction feeder head with 4 suction and 6 delivery. The suction head can be adjust to various suction angles according to the deformation of the paper
04. Adjustable suction blower, suction head and air separation valve processed with ultra-hard alloy
05. Triple feeder head anti-collision device
06. Horizontal paper separation blower
07. The main and auxiliary stacking tables alternate without stopping, and the feeder operates without stopping
08. Electrical left/right fine-tuning device for the main feed pile
09. The pre-stacking device is equipped with rails so that the operator can accurately and conveniently send the stack of paper into the feeder
10. The paper alignment adjustment device can manually adjust the distance before the paper reaches the gauge without stopping the machine
11. Large inclined paper table, suitable for high-speed conveying of thin paper and curved paper
12. Push-pull dual-purpose side gauges, one set for the operation side and one set for the transmission side. Side gauges can be adjusted between push-pull gauges to meet different paper requirements
13. Photoelectric detection of side gauge and front gauge
14. Servo motor conveying and positioning device
15. Three paper feeding modes:
1)Single-sheet paper feeding (suitable for 4-8.5MM corrugated cardboard)
2)Double-sheet overlapping paper feeding (suitable for 2-4MM corrugated cardboard)
3)Multiple-sheet overlapping paper feeding (suitable for paper with a thickness of ≤2MM)
16. Electromechanical double sheet detector
17. Imported paper feeding belt and stainless steel transfer plate
18. Pneumatic lifting device for paper feeding frame
19. PLC and electronic cam control the timing of the whole machine
20. Blow-suction dual-purpose vacuum pump of German Becker brand
Die-cutting Unit
01. The entire machine casting is made of QT-700-2 nodular cast iron
02. Imported worm gear, worm gear and 40cr crankshaft
03. A complete set of imported anodized aluminum alloy gripper bars and positioning structure, fine steel gripper teeth and supporting gripper plates. The gripper bars adopt an adjustable gripper bar structure
04. Imported main drive chain
05. Imported intermittent splitter
06. Imported synchronous belt and pulley drive
07. Imported pneumatic clutch brake device
08. Pressure regulating device, which can realize accurate control of pressure through PLC touch screen buttons
09. Die-cutting pressure is measured directly and accurately by deformation measuring device and displayed on the human-machine interface
10. Die-cutting base plate and die mould rotary device
11. The connection between the die cutting plate and the die cutting frame adopts the form of grasping snail and screws, adopt central positioning system, which is fast and accurate
12. The die-cutting plate frame and the die-cutting steel backing plate are locked by the Japanese SMC gas volume regulator to avoid the situation that the locking and installation of the upper frame is not in place, and effectively avoid the loss caused by the operation of human factors
13. Japan SMC air pressure detection device, low air pressure alarm
14. Equipped with an air storage tank to ensure the stability of the air pressure of the whole machine
15. The whole machine adopts a centralized automatic oil supply system to ensure that the transmission parts are not short of oil
Stripping Unit
01. Upper waste transmission mechanism
02. Users can choose whether to use the stripping function by lifting upper stripping frame
03. Intermediate negative stripping frame
04. Lower stripping transmission mechanism
05. The installation of the middle stripping board adopts the center line quick positioning installation method, enabling the operators to install the stripping board quickly and improving the plate changing efficiency
Delivery Unit
01. Roll-up type auxiliary paper collection rack, which can realize non-stop paper collection
02. Adjustable mechanical paper delivery brush press mechanism to help gripper bar discharge and stack paper
03. Paper collecting device
04. Photoelectric detection of upper and lower limit switches to prevent excessive paper stacking and paper roll-up at the delivery table
05. Equipped with two-way auxiliary blower for paper collecting,with manual sampling mechanism which is easy to operate
06. Spring loaded adjustable chain tensioner for maintaining constant tension thus reducing stress on chains and producing smooth gripper bar movement
Electrical Parts
01. Self-developed PLC control system(Invention Patent)
02. The die-cutting unit adopts 10.4-inch touch display screens produced by Siemens of Germany
03. All the machines adopt relays, AC contactors, air switches and buttons made by Moeller from Germany to ensure the stability and reliability of electrical parts
04. The whole machine adopts Japanese Omron photoelectric switch, optical fiber, encoder and sensor, to ensure the accuracy and stability of electrical detection of each part of the action

Note: This allocation sheet is for reference only, the formal allocation sheet is subject to the contract. Standard configuration: 〇; Optional: △

Main Technical Parameter


ModelMHC-1100ECMHC-1300ECMHC-1500ECMHC-1650EC
Max. Sheet Size1100×790mm1290×940mm1500×1100mm1650×1200mm
Min. Sheet Size400×350mm470×450mm470×450mm550×500mm
Max. Cutting Size1070×770mm1280×920mm1480×1080mm1620×1180mm
Min. Gripper Margin9-17mm9-17mm9-17mm9-17mm
Min. Width of Cuts10-18mm10-18mm10-18mm10-18mm
Cutting Rule Height23.8mm23.8mm23.8mm23.8mm
Inner Chase Size1120×786mm1310×948mm1510×1118mm1682×1219mm
Stock Range≥200g white board,
≤7mm corrugated paper,
E、B、C、A and AB corrugated paper
≥200g white board,
≤8.5mm corrugated paper,
E、B、C、A and AB corrugated paper
≥250g white board,
≤8.5mm corrugated paper,
E、B、C、A and AB corrugated paper
≥350g white board,
≤8.5mm corrugated paper,
E、B、C、A and AB corrugated paper
Die Cutting Accuracy≤±0.1mm≤±0.15mm≤±0.15mm≤±0.2mm
Max. Die Cutting Force300T400T400T400T
Max. Working Speed7500s/h5500s/h5500s/h4500s/h
Max. Feeder Pile Height1600mm (With pallet)1600mm (With pallet)1600mm (With pallet)1600mm (With pallet)
Max. Delivery Pile Height1400mm (With pallet)1400mm (With pallet)1400mm (With pallet)1400mm (With pallet)
Main Motor Power11KW11KW15KW18.5KW
Full Load Wattage19KW19KW24KW28KW
Air RequirementPressure: 0.6-0.7Mpa, Flow: ≥0.37m3/minPressure: 0.6-0.7Mpa, Flow: ≥0.37m3/minPressure: 0.6-0.7Mpa, Flow: ≥0.37m3/minPressure: 0.6-0.7Mpa, Flow: ≥0.75m3/min
Net Weight of Machine17T19T21T23T
Machine Dimensions7470×4256×2350mm
(L: paper prepared track included,
W: platform included)
9551×4506×2467mm
(L: paper prepared track included,
W: platform included)
9956×4706×2452mm
(L: paper prepared track included,
W: platform included)
10690×5117×2582mm
(L: paper prepared track included,
W: platform included)

Drawing